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Sundstrand Document Reference Index

Authoritative reference for Sundstrand, Sundstrand-Sauer, Sauer-Sundstrand, Sauer-Danfoss and Danfoss Power Solutions documentation. Click any document number below to read what it covers, what superseded it, and where the underlying part-number tree fits in the Sundstrand product family.

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Looking for the parts, not the paperwork? This page indexes the documentation. The pages below list the Sundstrand and Sauer-Danfoss parts and seal kits RestoPower actually stocks.

Document Number Index All 42 documents on this page, at a glance

Document number Title Series Status Supersedes / successor
520L0603 Series 90 Axial Piston Pumps: Technical Information Series 90 Current Carries forward BLN-10029
520L0604 Series 90 Axial Piston Motors: Technical Information Series 90 Current Carries forward BLN-10030
BLN-2-41660 Series 90 42cc to 250cc Pump Quick Reference Service Parts Manual Series 90 Current Supersedes BLN-2-40588
BLN-2-40588 Series 90 Price Book Series 90 Superseded Superseded by BLN-2-41660 (June 1996)
BLN-10029 Series 90 Pumps: Technical Information (pre-2000 designator) Series 90 Legacy Now published as 520L0603
BLN-10030 Series 90 Motors: Technical Information (pre-2000 designator) Series 90 Legacy Now published as 520L0604
1998 SM 1998 Sauer-Sundstrand Series 90 Service Manual Series 90 Reference Primary source for dropped 030 and 042 frames
BC152886483413en-000911 Series 90 Pumps: Technical Information (Danfoss layout) Series 90 Current Overlaps 520L0603
BC152886484177en-000307 Series T90 Axial Piston Pumps: Technical Information Series T90 Current Distinct line, not assumed interchangeable
BC195786485247en-000302 Series T90 Axial Piston Motors: Technical Information Series T90 Current Distinct line, not assumed interchangeable
BLN-9565 Series 20 Pumps and Motors: Technical Information Series 20 / 21-27 Superseded Superseded by 520L0517 (2003)
520L0517 Sauer-Danfoss Series 20 Axial Piston Pumps: Technical Information Series 20 / 21-27 Current Supersedes BLN-9565; also DKMH.PN.315.A1.02
BLN-2-41626 Series 20 Heavy Duty Variable Motors: Service Parts Manual Series 20 / 21-27 Current Sister document to BLN-2-41652
BLN-2-41652 Series 20 Heavy Duty Variable Pumps: Service Parts Manual (Rev B) Series 20 / 21-27 Current Sister document to BLN-2-41626
BLN-9698 Series 20 Open Circuit Pumps: Brochure Series 20 / 21-27 Niche Open-circuit variant only
Form 2-41616 to 2-41622 Series 20 Manifold Options Cross-Reference Forms Series 20 / 21-27 Reference Referenced in BLN-2-41626
BLN-10006 Axial Piston Pumps, Motors and Transmissions: Series 70 / 15 Series Series 15 / 70 Current Rev B, January 1993
SM-BLN-9646-E 15 Series Service Manual Series 15 Current Companion to BLN-10006
15 Series Inventory Listings Aftermarket-Sourced 15 Series Model Numbers Series 15 Aftermarket Models not cataloged in BLN-10006
L1001029 Technical Information: Axial Piston Pumps Series 40 M46 Series 40 M46 Current Rev BG, May 2015
11026743 Series 40 M46 Variable Pumps: Service Manual (single pumps) Series 40 M46 Current Rev AE, October 2010
11029852 Series 40 M46 Tandem Pumps: Service Manual Series 40 M46 Current Supersedes BLN-2-41702
BLN-2-41702 Series 40 M46 Tandem Pump: Service Parts Manual Series 40 M46 Legacy Superseded by 11029852
520L0636 Series 40 Motors: Technical Information Series 40 Current Motor counterpart to L1001029
M46 QRPL (1992) M46 Variable Displacement Pump: Quick Reference Parts List Series 40 M46 Legacy Component numbers map to 11026743
M46 QRPL Tandem (1993) M46 Variable Displacement Tandem Pump: Quick Reference Parts List Series 40 M46 Legacy Tandem counterpart to the 1992 QRPL
M46 QRPL Motor (1993) M46 Variable Displacement Motor: Quick Reference Parts List Series 40 M46 Legacy Motor counterpart to the M46 QRPL pumps
BLN-9885 Selection of Driveline Components Cross-line Reference Referenced in L1001029
BLN-9884 Pressure and Speed Limits Cross-line Reference Referenced in L1001029
520L0463 Hydraulic Fluids and Lubricants: Technical Information Cross-line Current Fluid specification authority
520L0467 Design Guidelines for Hydraulic Fluid Cleanliness Cross-line Current Companion to 520L0463
520L0465 Experience with Biodegradable Hydraulic Fluids Cross-line Current Companion to 520L0463
BLN-95-8988 Electrical Displacement Control: MDT Series 40 controls Reference HC EDC is covered in L1001029
520L0627 L&K Frame Motors: Technical Information Cross-line Current Cited in L1001029 page 64
520L0872 JS 1000 / JS 6000 Joystick Grips: Technical Information Controls Current Pairs with EDC-controlled pumps
520L0719 PLUS+1 Controller Family: Technical Information Controls Current Not supported by pre-Danfoss units
SB-317982 Series 20 Valve Plate and Bearing Plate Replacement Series 20 frames 25-27 Not public Cited in the Series 20 parts order form
SB-8710 Series 20 Trunnion Bearing Kit Supersession Series 20 / 21-27 Not public 9510260 superseded by 9510639
SB-8824 Rev. A Series 20 Adapter Design Improvement Series 20 / 21-27 Not public Adds a charge pressure test port
SB-1988-009 / 016 / 023 / 024 Series 90 Service Bulletins (1988 batch) Series 90 Not public Referenced in the 1998 service manual
SB-1989-002 / 003 / 006 Series 90 Service Bulletins (1989 batch) Series 90 Not public Referenced in the 1998 service manual
BLN-10107 Series 90 Charge Pump Design Change Series 90 Not public Manufacturing dates 89-17 to 93-09
Click any document number to jump to the full entry below, which lists the issuing entity, the frame sizes covered and where the document can be obtained. Status reflects Danfoss Power Solutions publication as of the latest revision reviewed, not the availability of parts: RestoPower supplies parts for superseded and legacy documents just the same.

Series 90 Variable pumps · fixed motors · variable motors

The flagship Sauer-Sundstrand / Sauer-Danfoss / Danfoss heavy-duty closed-circuit hydrostatic platform. Frames 042 through 250 cc/rev in current Danfoss production; 030 frame and 90MV variable motors are legacy. Click any document for what it covers, what superseded it, and what it documents that newer revisions have dropped.

520L0603Series 90 Axial Piston Pumps: Technical InformationCurrent

The current technical information document for the Series 90 closed-circuit hydrostatic variable displacement pump line. Documents the 14-position model code (e.g., 90L055 KA 1 N 6 S 3 C6 C 03 NNN 35 35 24), specifications for all current pump frame sizes, control options (CA, DC, DD, HF, KA, KN, KT, KP, MA, MB, FA, FB, FC, NA, NB and others), endcap port options, charge pump displacements (B/C/D/E/F/H/J/K codes), and external charge supply configurations (L and N codes).

Latest revision reviewed: Rev 0804, March 2016. Earlier revisions also exist in the public domain (Rev F, March 2004).

Issuing entity:
Danfoss Power Solutions (current). Alternate designator: BLN-10029.
Frames covered:
042, 055, 075, 100, 130, 180, 250 cc/rev variable displacement pumps (90R right-hand and 90L left-hand rotation).
Public availability:
Available: Danfoss documents portal and public mirrors.
520L0604Series 90 Axial Piston Motors: Technical InformationCurrent

Companion technical information document to 520L0603, covering the Series 90 motor line. Documents fixed displacement motors (90M flange-mount, 90K cartridge-mount) at frames 055, 075, 100 and 130. Loop flushing orifice options (codes E4/N4, E6/N6, F0/A0, F3/A3, G0/B0, G3/B3, H0/C0) drive the recommended charge pump displacement on the paired pump.

Variable displacement motors (90MV) at frames 055 and 075 are documented in the older 1998 Sauer-Sundstrand Service Manual but were removed from the current TI in November 2013, so they are now legacy product.

Latest revision reviewed: Rev 0606, July 2019.

Issuing entity:
Danfoss Power Solutions (current). Alternate designator: BC00000017en-000606.
Frames covered:
055, 075, 100, 130 cc/rev fixed motors (90M SAE flange, 90K cartridge mount). Variable motors (90MV) discontinued.
Public availability:
Available: Danfoss documents portal and public mirrors.
BLN-2-41660Series 90 42cc through 250cc Axial Piston Pump Quick Reference Service Parts ManualCurrent service parts reference

The consolidated Series 90 service parts manual covering all six frame sizes in active production at the time of publication. Provides charge pump assembly part numbers per displacement code (e.g., 11 cc/rev code B: P/Ns 501404 for 42cc and 501990 for 55cc), cylinder block assembly P/Ns by frame (e.g., 8520-series valve plate naming pattern for 42cc, 80520S07 family for 55cc), Multi-Function Valve options, shaft codes (C3, C6, C7, C8, F1, K1, K2, K3, S1, S3, T1, T2, T3, T4, TF) and service bulletin references.

This document is the closest thing to a master OEM SKU index for Series 90 in the public domain.

Issuing entity:
Sauer-Sundstrand, June 1996. Supersedes BLN-2-40588 Series 90 Price Book.
Frames covered:
042, 055, 075, 100, 130, 180, 250.
Public availability:
Available via public mirror at hydrostaticpumprepair.net (Sundstrand-90-Series-42cc-thru-250cc-Pump-Service-Parts-Manual.pdf).
BLN-2-40588Series 90 Price BookSuperseded

A parts price-list document referenced in the 1998 Sauer-Sundstrand Series 90 Service Manual as the source of full part-number listings for Series 90. Almost certainly never made publicly available even in its time, and the BLN-2-41660 service parts manual replaced its function.

If you have a service literature reference that points to BLN-2-40588 for a specific Series 90 part number, the equivalent listing is in BLN-2-41660, which covers the same product line with expanded frame coverage.

Issuing entity:
Sauer-Sundstrand, late 1980s through mid-1990s.
Frames covered:
Series 90 (full range at time of publication).
Public availability:
Not publicly mirrored. Superseded by BLN-2-41660 in June 1996.
BLN-10029Series 90 Pumps: Technical Information (pre-2000 designator)Legacy designator

BLN-10029 is the older Sundstrand-Sauer document number that was carried forward into the Sauer-Danfoss era as 520L0603. Same content lineage; updated formatting and frame coverage.

For historical 030 frame pump units (smaller-displacement Series 90 from the early 1990s, no longer in current production), the older BLN-10029 revisions are the most likely source of specification data, because the current 520L0603 has dropped 030 frame coverage.

Issuing entity:
Sundstrand-Sauer through Sauer-Sundstrand transitional. Pre-2000 era.
Frames covered:
Series 90 pump frame sizes including the historical 030 frame.
Public availability:
Older revisions may exist on issuu.com mirrors.
BLN-10030Series 90 Motors: Technical Information (pre-2000 designator)Legacy designator

The motor counterpart to BLN-10029. Carried forward as 520L0604 in the Sauer-Danfoss / Danfoss era. The older revisions still document the 030 and 042 fixed motor frame sizes that no longer appear in current Danfoss publication.

Issuing entity:
Sundstrand-Sauer through Sauer-Sundstrand transitional.
Frames covered:
Series 90 motors including the historical 030 and 042 fixed-motor frame sizes.
Public availability:
Older revisions may exist on issuu.com mirrors.
1998 SM1998 Sauer-Sundstrand Series 90 Service ManualReference

The most comprehensive single Series 90 service manual covering 11 years of production. Documents all rotating-group internals (cylinder blocks, pistons, slipper retainers, bearing plates, cradle swashplate assemblies, servo systems), shaft seal replacement procedures, plug and fitting torque tables for all frame sizes, charge pressure check procedures, and references the BLN-10107 service bulletin (charge pump design change, manufacturing-date window 89-17 to 93-09) and SB-1988-009 through SB-1989-006 series.

Where current Danfoss documentation has dropped historical frame sizes, this manual is the primary public reference for the 030 frame pump, the 030 / 042 fixed motors and the 055 / 075 variable motors.

Issuing entity:
Sauer-Sundstrand, copyright 1987-1998. Covers Series 90 production from inception through 1998.
Frames covered:
Pumps 030, 042, 055, 075, 100, 130, 180, 250. Fixed motors 030, 042, 055, 075, 100, 130. Variable motors 055, 075.
Public availability:
Available via public mirror at hydrostaticpumprepair.net (DOC152886483448.pdf).
BC152886483413en-000911Series 90 Pumps: Technical Information (Danfoss layout, PLUS+1 reference)Current

A current-revision Series 90 pump TI in the newer Danfoss document layout. Confirms PLUS+1 controller compatibility and the current Danfoss naming. Content overlaps 520L0603; primarily a layout / branding update.

Issuing entity:
Danfoss Power Solutions (current Danfoss-layout revision).
Frames covered:
Series 90 pumps, current production.
Public availability:
Available: assets.danfoss.com.
BC152886484177en-000307Series T90 Axial Piston Pumps: Technical InformationCurrent, distinct line

A separate, cost-reduced product line developed in China alongside the standard Series 90. Cross-reference with mainline Series 90 internals is not assumed and should be confirmed per part. If a Series T90 cylinder block or rotating group cross-references back to Series 90 internals, T90 obsolete-parts inventory becomes a potential sourcing path for Series 90 rebuilds.

Issuing entity:
Danfoss (Series T90 cost-reduced variant of Series 90).
Frames covered:
055, 075, 100 cc/rev.
Public availability:
Available: Danfoss documents portal.
BC195786485247en-000302Series T90 Axial Piston Motors: Technical InformationCurrent, distinct line

Motor counterpart to BC152886484177en-000307. Same caveats apply regarding cross-reference back to mainline Series 90 motor internals.

Issuing entity:
Danfoss (Series T90 motor line).
Frames covered:
055, 075, 100 cc/rev fixed motors.
Public availability:
Available: Danfoss documents portal.

Series 20 / 21-27 Heavy-duty closed-circuit hydrostatic predecessor to Series 90

The Sundstrand Series 20 product family (frames 20, 21, 22, 23, 24, 25, 26 and 27) covers pumps and motors that pre-date Series 90 by roughly two decades. Replacement-only product; new-build moved to Series 90 in 1987. The Sauer-Danfoss era renumbered some frame sizes to 3-digit displacement designators (070, 089, 334) so the same physical product is searchable under both naming conventions.

BLN-9565Series 20 Pumps and Motors: Technical Information (Sundstrand-Sauer)Superseded

The original technical information document for the Series 20 axial piston pump and motor product line. Operating parameters, speed limits, pressure limits, and life expectancy data per frame size are all referenced back to BLN-9565 in later parts manuals.

Why this number still matters: service literature, OEM equipment manuals, and field rebuilders continue to reference BLN-9565 even though Sauer-Danfoss replaced it in 2003 with 520L0517 / DKMH.PN.315.A1.02. If you have a Series 20 unit identified by a BLN-9565 reference, the current technical data is in 520L0517 and the current service-parts data is in BLN-2-41626 (motors) and BLN-2-41652 (pumps).

Issuing entity:
Sundstrand-Sauer, 1980s.
Frames covered:
21, 22, 23, 24, 25, 26, 27 (closed-circuit pumps and motors).
Public availability:
Not consistently mirrored on the public web. Superseded by 520L0517 in 2003.
520L0517Sauer-Danfoss Series 20 Axial Piston Pumps: Technical Information (DKMH.PN.315.A1.02)Current

The 2003 Sauer-Danfoss successor to BLN-9565. Critical naming-convention finding: the Sauer-Danfoss era renumbered Series 20 frame sizes from 2-digit numerals (21, 22, 23) to 3-digit displacement numerals (070, 089, 334).

The 2003 document only covers frames 21/22/23/27 (under the new numbering 070/089/334). Frames 24, 25 and 26 were apparently discontinued as new-build options by Sauer-Danfoss circa 2003, though those frame sizes remain serviceable through the older BLN-2-41626 and BLN-2-41652 service-parts manuals.

Configuration codes used in this document: PS (standard) and AA 010 (with auxiliary). Type designation: SPV 2/070, SPV 2/089, SPV 2/334. The SPV (Series Piston Variable) prefix is searched for in the field independently from "Series 22" or "Series 23" terminology.

Issuing entity:
Sauer-Danfoss, 2003. Successor to BLN-9565.
Frames covered:
070 (was frame 22), 089 (was frame 23), 334 (was frame 27). Frames 21, 24, 25 and 26 were not renumbered into the 2003 document.
Public availability:
Available via public mirror at pvglobal.com.sg.
BLN-2-41626Series 20 Heavy Duty Variable Motors: Service Parts ManualCurrent service parts reference

The most-comprehensive public service-parts document for Series 20 variable motors. Documents the master model code, frame-size-to-displacement mapping, frame-size-to-mounting-flange (SAE C through SAE F), end cap port options, charge pump gasket part numbers per frame (P/N 9801235 for frames 20-23, P/N 9801604 for frames 24-27), valve plate part numbers (LH and RH, early and late variants per frames 25-27 per Service Bulletin 317982), and the full rotating-group component catalog per frame size (cylinder block kits, piston kits, slipper retainers, bearing plates, cradle bearings).

Issuing entity:
Sundstrand-Sauer, February 1988. Originally Sundstrand-Sauer; copyright transferred through Sauer-Sundstrand and Sauer-Danfoss.
Frames covered:
21, 22, 23, 24, 25, 26 and 27 (variable motors).
Public availability:
Available via public mirror at moorepumps.com.
BLN-2-41652Series 20 Heavy Duty Variable Pumps: Service Parts Manual (Rev B)Current service parts reference

The variable pump counterpart to BLN-2-41626. Adds two distinct variable-pump letter-designation systems (one for gear-style charge pump units, one for gerotor-style), eight charge pump configuration options with full kit P/Ns (e.g., 0.75/1.1 CID aluminum gear style kit P/Ns 9510655 / 9510656 through 1.9 CID gerotor with 8cc integral chute kit P/N 9510663), twelve control kit configurations (MDC standard / annular / electric destroke variants from 9510368-2001 onward), and overhaul gasket kits 9510227 / 9510230 / 9510233 / 9510236 / 9510239 / 9510316 / 9510242. Confirms Service Bulletins SB-8710 (trunnion bearing kit supersession) and SB-8824 Rev. A (improved adapter design with charge pressure test port).

Issuing entity:
Sundstrand-Sauer / Sauer-Danfoss, April 1989, Rev B August 1989.
Frames covered:
21 through 27 (variable pumps). Sister document to BLN-2-41626 (motors).
Public availability:
Available via public mirror at moorepumps.com (20-series-model-code-breakdown2.pdf).
BLN-9698Series 20 Open Circuit Pumps: BrochureNiche / superseded

Documents the open-circuit variants of the Series 20 pump line, fewer in number than the closed-circuit hydrostatic pumps and motors documented in BLN-9565. Listed for completeness; the open-circuit variants are uncommon enough in the aftermarket that BLN-9698 is rarely the document a rebuilder is searching for.

Issuing entity:
Sundstrand-Sauer.
Frames covered:
Series 20 open-circuit variant.
Public availability:
Not publicly mirrored. Low Pass-2 priority.
Form 2-41616 to 2-41622Series 20 Manifold Options Cross-Reference FormsReference

Series of cross-reference forms, one per frame size, that map model-code position 8 (manifold options) to internal manifold group numbers. The slave plate (Form 2-41627) and rotary bypass manifold (Form 2-41631) confirm that multi-motor configurations were a documented Series 20 deployment.

Issuing entity:
Sauer-Sundstrand, contemporaneous with BLN-2-41626.
Frames covered:
20, 21, 22, 23, 24, 25, 26, 27 (one form per frame size).
Public availability:
Referenced in BLN-2-41626; not separately mirrored.

Series 15 / Series 70 Lawn, garden and commercial-turf hydrostatic transmissions

The lawn-and-garden hydrostatic line. Series 70 BD covers the small-frame BDU integrated transmissions used on residential mowers and rear-engine riders. 15 Series covers the 15 PV variable pumps, 15 PT tandem pumps, 15 MF fixed motors, 15 U integrated transmissions and 15 In-line, used on commercial-turf zero-turn mowers and garden tractors. Series 70 and 15 Series share the same Sauer-Sundstrand technical information document (BLN-10006) but use different rotating-group technology and are not interchangeable.

BLN-10006Axial Piston Pumps, Motors and Transmissions: Series 70 / 15 Series Technical InformationCurrent technical reference

The combined Series 70 / 15 Series technical information document. Documents BDU model variants with axle interface compatibility (Hydro-Gear 210-1000, 210-2500, 210-3000), 15 Series operating parameters (4500 psi continuous and 4500 psi max system pressure, 4200 rpm continuous, 4400 max), bypass valve mechanisms (spool, screw, external plunger styles), 15 PV auxiliary mounting pad spec (SAE A, 9-tooth 16/32 pitch coupling, 450 lbf-in continuous torque), and the 50-180 PSI charge relief setting confirmed against Toro / Wheel Horse referenced data.

Cross-reference signal: the Series 70 BD line specifically targets the same axle interfaces as Hydro-Gear lawn-tractor units. Customers searching "Hydro-Gear 210-1000 replacement" are direct prospects for these Sundstrand units.

Issuing entity:
Sauer-Sundstrand, Rev B, January 1993.
Frames covered:
Series 70 BD line: BDU-10S, BDU-10L, BDU-21L, BDP-10L (lawn / garden tractor displacements 10 and 21 cc/rev). 15 Series: 15 PV variable pump, 15 PT tandem pump, 15 MF fixed motor, 15 U integrated transmission, 15 In-line.
Public availability:
Available via public mirror at wfmfiles.com (Sauer_Danfoss_(Sundstrand)_Technical_Information_Series_70_15_Pumps_Motors_Transmissions(BLN-10006_RevB_Jan93).pdf).
SM-BLN-9646-E15 Series Service ManualCurrent service reference

The service manual for the 15 Series product family. Companion to BLN-10006 (which is technical information / specifications); SM-BLN-9646-E is the actual service / repair / parts-list document. Because the public mirror is image-only, specific component-level part numbers require either the original PDF or OCR work.

Issuing entity:
Sauer-Sundstrand, August 1992.
Frames covered:
15 PV, 15 PT, 15 MF, 15 U, 15 In-line.
Public availability:
Available via Danfoss documents portal (AX152886482997en-000101). Image-only: exploded views and parts lists are not text-extractable from the public mirror.
15 Series Inventory ListingsAftermarket-Sourced 15 Series Model NumbersReference (aftermarket)

The in-the-field 15 Series model number range is broader than what the publicly available 1993 BLN-10006 technical information document explicitly catalogs. Customers searching specific model numbers like "15-3025" or "91-1502" are working on units that exist but are not individually cataloged in the BLN-10006 TI. The eventual Series 15 / Series 70 cross-reference page captures these models even though the BLN does not.

The 91- prefix for tandem hydraulic pumps is analogous to the 90- prefix used for 15U and 15 In-line transmissions documented in BLN-10006.

Issuing entity:
Aftermarket inventory listings (rebuilder catalogs). Field-confirmed range.
Frames covered:
15 Series fixed motors 15-3017 through 15-3045; 15 Series variable motors 15-4007, 15-4008; 15 Series tandem hydraulic pumps 91-1500 through 91-1513.
Public availability:
Inventory pages (not mirrored as a single document).

Series 40 M46 Medium-duty variable pumps, tandem pumps and variable motors

The Series 40 M46 family is a single frame size, 046 (45.9 cc/rev), with three configurations sharing the same rotating-group internals: M46 PV (single variable pump), M46 PT (tandem pump, two pumping sections / common shaft), and M46 MV (variable axial piston motor). Medium-duty positioning between the smaller M25/M35/M44 and the heavy-duty Series 90. Operating envelope to 345 bar / 5000 psi.

L1001029Technical Information: Axial Piston Pumps Series 40 M46Current

The current technical information document for the Series 40 M46 medium-duty pump and motor family. Documents the multi-position model code with Position E (input shaft / aux spline), Position F (rotation and valve plate, codes S/T/V/Z), Position G (charge pump: A=external supply 19 l/min for single, B=13.9 cc integral, A=external 38 l/min for tandem, C=22.9 cc integral), Position H (charge pressure setting: B=19.5 bar / 283 psi, J=21.5 bar / 312 psi, S=25.0 bar / 363 psi calibrated for EDC/HDC controls).

Tandem pump model codes add rear-section positions Q, U, X, V, Y, Z, W after the shared front-section positions.

Operating envelope: 345 bar (5000 psi) maximum system pressure. Positions M46 in the medium-duty space between the smaller M25/M35/M44 units and the heavy-duty Series 90 / Series 51 platforms.

Issuing entity:
Danfoss Power Solutions, Rev BG, May 2015.
Frames covered:
Single frame size 046 (45.9 cc/rev / 2.80 in³/rev). Configurations: M46 PV (single variable pump), M46 PT (tandem pump, two pumping sections / common shaft / 91.8 cc combined), M46 MV (variable axial piston motor).
Public availability:
Available via public mirror at pvglobal.com.sg.
11026743Series 40 M46 Variable Pumps: Service Manual (single pumps)Current service reference

The current service manual for M46 single variable pumps. Covers installation, fluid and filter maintenance, initial startup, troubleshooting, adjustments, minor repair procedures, and the torque chart for the entire single-pump configuration. Documents component reference numbers including position 115 (hex nut on neutral adjustment screw), 132 (second snap-ring), 141 (charge pump O-ring), 142 (load ring, charge pump), 155 (gerotor cover), 165 (relief valve spring), 166 (relief valve plug, 1-1/4" hex wrench), 301 (seal, replaced with new on charge pump disassembly), 603 (gerotor charge pump itself), 902 (servo cover), 911 (displacement limiter), 921 (bolts, 3/8" hex), 928 (snap ring), 929 (sleeve), 936, 1103, 1504.

Issuing entity:
Sauer-Danfoss / Danfoss, Rev AE, October 2010.
Frames covered:
046 single variable pump (M46 PV).
Public availability:
Available via public mirror at stok.khadamathydraulic.com.
11029852Series 40 M46 Tandem Pumps: Service ManualCurrent service reference

Service manual companion to 11026743, specifically covering the M46 tandem (PT) pump configuration. The tandem unit doubles the rotating-group leakage of a single, which is why the tandem requires a 22.9 cc charge pump versus the 13.9 cc charge pump on the single.

Issuing entity:
Sauer-Danfoss / Danfoss (current).
Frames covered:
046 tandem variable pump (M46 PT).
Public availability:
Referenced but full PDF not consistently mirrored.
BLN-2-41702Series 40 M46 Tandem Pump: Service Parts Manual (Sauer-Sundstrand era)Legacy designator

The Sauer-Sundstrand-era service parts manual for the M46 tandem pump. Functionally superseded by 11029852 in the current Danfoss publication. Listed for completeness for visitors searching the older document number.

Issuing entity:
Sauer-Sundstrand, older companion to 11029852.
Frames covered:
046 tandem variable pump.
Public availability:
Referenced in third-party indices (e.g., scribd) but full document not located on a stable public mirror.
520L0636Series 40 Motors: Technical InformationCurrent

The motor counterpart to L1001029. Specifically required to extract the variable motor model-code positions and exploded-view part numbers for the M46 MV configuration.

Issuing entity:
Danfoss Power Solutions (current).
Frames covered:
Series 40 motors including the M46 MV variable motor (045/046 cc displacement family).
Public availability:
Referenced in L1001029 page 64 but not currently mirrored on the same public hosts as L1001029. Likely available via Danfoss distributor portal.
M46 QRPL (1992)M46 Medium Duty Variable Displacement Pump: Quick Reference Parts ListLegacy reference

The earliest M46 single-pump quick-reference parts catalog reviewed in this project. Maps the older M46 part-number grid to the same physical components later documented as positions 115, 132, 141, 142, 155, etc. in 11026743. The 11026743 service manual position numbers are functionally equivalent to the QRPL component numbers.

Issuing entity:
Sauer-Sundstrand, copyright 1992. Single-pump.
Frames covered:
046 single variable pump.
Public availability:
Available via public mirror at hydrostaticpumprepair.net (image-based PDF, full text not extractable).
M46 QRPL Tandem (1993)M46 Medium Duty Variable Displacement Tandem Pump: Quick Reference Parts ListLegacy reference

Tandem-configuration counterpart to the 1992 single-pump QRPL.

Issuing entity:
Sauer-Sundstrand, copyright 1993.
Frames covered:
046 tandem variable pump.
Public availability:
Available via public mirror at hydrostaticpumprepair.net (image-based PDF).
M46 QRPL Motor (1993)M46 Medium Duty Variable Displacement Motor: Quick Reference Parts ListLegacy reference

Motor counterpart to the M46 QRPL pump documents. The M46 MV variable motor shares the 046 frame size (45.9 cc/rev) rotating-group internals with the M46 PV and M46 PT pumps, a high-leverage cross-configuration design that simplifies rebuild inventory.

Issuing entity:
Sauer-Sundstrand, copyright 1993.
Frames covered:
046 variable axial piston motor (M46 MV).
Public availability:
Available via public mirror at hydrostaticpumprepair.net (image-based PDF).

Cross-Line References Series 40, fluid specifications, controls and platform-level documents

Reference documents that apply across multiple Sauer-Danfoss / Danfoss product lines: fluid specifications, cleanliness guidelines, driveline component selection, and control-system documentation. Cited in the per-product TIs as the authoritative source for the cross-cutting topic.

BLN-9885Selection of Driveline ComponentsReference

Engineering guidance document for selecting matching driveline components (drive shafts, couplings, mounting adapters) when integrating Sauer-Danfoss hydrostatic units into vehicle and equipment drivetrains.

Issuing entity:
Sauer-Danfoss / Danfoss.
Frames covered:
Cross-line: guidance applicable across Series 40 and adjacent product families.
Public availability:
Referenced in L1001029. Not separately mirrored.
BLN-9884Pressure and Speed LimitsReference

Reference document defining acceptable pressure-vs-speed combinations for sustained operation. Often the source of life-expectancy curves cited in per-product technical information documents.

Issuing entity:
Sauer-Danfoss / Danfoss.
Frames covered:
Cross-line.
Public availability:
Referenced in L1001029. Not separately mirrored.
520L0463Hydraulic Fluids and Lubricants: Technical InformationCurrent

The fluid-specification authority document for Sauer-Danfoss / Danfoss hydrostatic units. Specifies acceptable hydraulic fluid types, viscosity ranges, additive packages, and operating-temperature envelopes.

Issuing entity:
Danfoss Power Solutions.
Frames covered:
All Sauer-Danfoss / Danfoss hydrostatic product lines.
Public availability:
Available via Danfoss documents portal.
520L0467Design Guidelines for Hydraulic Fluid CleanlinessCurrent

Companion to 520L0463 covering target ISO cleanliness codes, filtration recommendations, and contamination-avoidance practices. Cited in pump and motor TIs as the authority for filter sizing and replacement intervals.

Issuing entity:
Danfoss Power Solutions.
Frames covered:
All Sauer-Danfoss / Danfoss hydrostatic product lines.
Public availability:
Available via Danfoss documents portal.
520L0465Experience with Biodegradable Hydraulic FluidsCurrent

Reference document for environmentally-acceptable hydraulic fluids in Sauer-Danfoss / Danfoss closed-circuit applications. Covers compatibility, life expectancy, and conversion procedures from petroleum-based fluids.

Issuing entity:
Danfoss Power Solutions.
Frames covered:
All Sauer-Danfoss / Danfoss hydrostatic product lines.
Public availability:
Available via Danfoss documents portal.
BLN-95-8988Electrical Displacement Control: MDT (covers Series 40 EDC controls)Reference

Documents the Mechanical-Displacement-Trace (MDT) electrical displacement control architecture used on Series 40 EDC variants. The newer HC EDC (High Current Electric Displacement Control) used on current M46 units is documented in L1001029 directly.

Issuing entity:
Sauer-Sundstrand / Sauer-Danfoss.
Frames covered:
Series 40 EDC-controlled units.
Public availability:
Referenced in L1001029. Not separately mirrored.
520L0627L&K Frame Motors: Technical InformationCurrent

Reference TI for adjacent frame variants in the broader Sauer-Danfoss motor catalog. Cited in L1001029 page 64 as part of the M46 reference literature set.

Issuing entity:
Danfoss Power Solutions.
Frames covered:
L and K frame motor variants.
Public availability:
Available via Danfoss documents portal.
520L0872JS 1000 / JS 6000 Joystick Grips: Technical InformationCurrent

Joystick controller TI for the JS 1000 and JS 6000 product family, commonly paired with EDC-controlled Sauer-Danfoss pumps in operator-controlled propel applications.

Issuing entity:
Danfoss Power Solutions.
Frames covered:
Operator-input joystick controllers used with Sauer-Danfoss hydrostatic systems.
Public availability:
Available via Danfoss documents portal.
520L0719PLUS+1 Controller Family: Technical InformationCurrent

The PLUS+1 ecosystem documentation. PLUS+1 compliance is the current Danfoss approach to control-system integration; older Sundstrand / Sauer-Sundstrand units do not natively support PLUS+1 protocols and require mechanical or electrical (non-CAN) controls.

Issuing entity:
Danfoss Power Solutions.
Frames covered:
PLUS+1 microcontroller / module family that interfaces with current Sauer-Danfoss / Danfoss hydrostatic systems.
Public availability:
Available via Danfoss documents portal.

Service Bulletins Sauer-Sundstrand and Sauer-Danfoss service bulletins

Service bulletins document supersessions, design improvements and field-discovered issues for specific manufacturing-date windows. Sauer-Danfoss / Danfoss Power Solutions does not publish service bulletins to the public, but the topics and date windows are referenced in the parts manuals and service manuals, so they are listed here for visitors searching specific bulletin numbers.

SB-317982Series 20 Valve Plate and Bearing Plate Replacement (Frames 25, 26, 27)Not publicly distributed

The most-cited Series 20 service bulletin in the rebuilder community. Documents the early-production all-brass bearing plate (P/Ns including 9250279, 9260096, 9270526) versus the late-production bi-metal bearing plate (P/Ns 9250627, 9260321, 9270657) and the matching valve plate part-number changes for each frame size.

Restopower position: when rebuilding any pre-late-production Series 20 frame 25, 26 or 27, the late bi-metal bearing plate is the recommended upgrade. Mixing early and late components within a single rebuild is generally not advised.

Issuing entity:
Sundstrand-Sauer.
Frames covered:
Series 20 frames 25, 26 and 27. Covers the early all-brass to late bi-metal bearing plate transition.
Public availability:
Cited in the Hydrostatic Supply LLC Series 20 Parts Order Form as the authoritative reference for the early-vs-late bearing plate decision. The bulletin itself is not publicly mirrored.
SB-8710Series 20 Trunnion Bearing Kit SupersessionNot publicly distributed

Documents the supersession of trunnion bearing kit P/N 9510260 by P/N 9510639. Manufacturing-date-window basis: units built on or after manufacturing date 88-01 use the new kit; earlier units use the old kit.

Issuing entity:
Sundstrand-Sauer, manufacturing date 88-01.
Frames covered:
Series 20.
Public availability:
Referenced in BLN-2-41652 Rev B variable pumps service parts manual.
SB-8824 Rev. ASeries 20 Adapter Design Improvement (Charge Pressure Test Port)Not publicly distributed

Documents a charge-pressure test port adapter design improvement on Series 20 variable pumps. Listed for completeness; the practical impact is that newer-production Series 20 units have a charge pressure test port that older units do not.

Issuing entity:
Sundstrand-Sauer / Sauer-Sundstrand, late 1980s.
Frames covered:
Series 20.
Public availability:
Referenced in BLN-2-41652 Rev B variable pumps service parts manual.
SB-1988-009 / 016 / 023 / 024Series 90 Service Bulletins (1988 batch)Not publicly distributed

1988-era Series 90 bulletins covering: SB-1988-009 servo arm / swashplate change, SB-1988-016 slipper holddown clearance, SB-1988-023 piston improvement, SB-1988-024 remote pressure filtration change. Topics are documented; bulletin text is not publicly available.

Issuing entity:
Sauer-Sundstrand, 1988.
Frames covered:
Series 90.
Public availability:
Referenced in the 1998 Sauer-Sundstrand Series 90 Service Manual. The bulletins themselves are not separately mirrored.
SB-1989-002 / 003 / 006Series 90 Service Bulletins (1989 batch)Not publicly distributed

1989-era Series 90 bulletins: SB-1989-002 incorporation of adjustable charge relief valve, SB-1989-003 leveler / servo pressure check valves, SB-1989-006 charge pump redesign.

Issuing entity:
Sauer-Sundstrand, 1989.
Frames covered:
Series 90.
Public availability:
Referenced in the 1998 Sauer-Sundstrand Series 90 Service Manual.
BLN-10107Series 90 Charge Pump Design ChangeNot publicly distributed

Documents the Series 90 charge pump design change spanning manufacturing dates 89-17 through 93-09. Practical implication: customers ordering replacement charge pumps for Series 90 units built in this window must know which side of the manufacturing-date split their unit falls on, because the pre- and post-change parts are not interchangeable.

Issuing entity:
Sauer-Sundstrand, manufacturing date window 89-17 to 93-09.
Frames covered:
Series 90.
Public availability:
Referenced in BLN-2-41660 (Series 90 service parts manual) and the 1998 service manual.

Shop Sundstrand Parts by Series In stock and ready to ship

Found your document number above? These are the Sundstrand and Sauer-Danfoss parts RestoPower carries. Series 15, 18 and 42 are not stocked at the moment, so send us the model code and we will source them.

Need parts referenced by one of these documents? Send the document number and your unit nameplate to info@restopower.com for a same-day quote. RestoPower stocks Sundstrand / Sauer-Sundstrand / Sauer-Danfoss / Danfoss aftermarket and OEM Equivalent parts across all four product lines on this page.

Frequently Asked Questions

What is BLN-9565?

BLN-9565 is the Sundstrand-Sauer Series 20 Pumps and Motors Technical Information document from the 1980s, covering the Series 20 axial piston pump and motor product line in frames 21 through 27. Superseded in 2003 by Sauer-Danfoss document 520L0517 / DKMH.PN.315.A1.02, the same product line under updated frame designations 070, 089, 334.

What replaced BLN-2-40588?

BLN-2-40588, the Sauer-Sundstrand Series 90 Price Book, was superseded in June 1996 by BLN-2-41660, the Series 90 42cc through 250cc Quick Reference Service Parts Manual that consolidates the full Series 90 service-parts catalog in one document.

Where can I find Service Bulletin 317982?

Sauer-Danfoss / Danfoss Power Solutions does not publish service bulletins to the public. SB-317982 covers the valve plate and bearing plate replacement procedure for Sundstrand Series 20 frame sizes 25, 26 and 27. The early-vs-late part-number changes the bulletin documents are reflected in the service-parts manual BLN-2-41626.

What is the difference between 520L0603 and 520L0440?

520L0603 is the current Series 90 axial piston pumps technical information. 520L0440 is the Series 51 / 51-1 bent-axis motors technical information, a different product family. The two are sometimes confused because they fall in the same Danfoss numbering range.

Was Sundstrand renamed to Sauer-Danfoss or Danfoss?

Yes. The line went through four naming generations: Sundstrand (until ~1990), Sundstrand-Sauer / Sauer-Sundstrand (1990s), Sauer-Danfoss (2000-2013), and Danfoss Power Solutions (2013-present). A part stamped “Sauer-Sundstrand” and a part stamped “Danfoss” can refer to identical hardware. The brand changed; the engineering, in most cases, did not.

Is BLN-9565 still available as a current document?

No. BLN-9565 is a Sundstrand-Sauer-era document and is not in current Danfoss publication. The successor document 520L0517 (also numbered DKMH.PN.315.A1.02, dated 2003) is the current technical information reference for the Series 20 pump line and covers the same physical product family under updated 3-digit frame designations.

How do I read a Series 90 model code?

Series 90 pump model codes have a family prefix (S90), then 14 logical positions encoding rotation (R/L), frame size (042, 055, 075, 100, 130, 180, 250), control type (CA, DC, DD, HF, KA, KN, KT, KP, MA, MB and others), high-pressure regulation, auxiliary mounting pad, endcap ports, filtration, displacement limitation, shaft option, charging system, control orifices, A and B port pressure settings, and special hardware features. The full position-by-position decode is in 520L0603 pages 21-25.